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Die Casting – Automation at a high level
- Let robots take care of spraying, insert, loading, extraction and downstream tasks
- Up to three robots in cooperation close to the die-casting machine
- Constant automation cycle yields high productivity and part quality
- A robot range that suits 80 tonne to 4000 tonne HPDC machines.
- Track and trace production due to requirements of Automotive industry
- Trim press tending
- Cooling & Inspection
- Labeling & Leaguge testing
- Incorpoate peripheral handling system in the robot controller
- RobotWareDieCast for easy operation
- Maximum die life time due to controlled spraying
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Sand Casting-Six-axis robots bring constant productivity
- Stand core gluing, Core assembly, core coating and core setting
- Gravity casting, Aluminium ladling, Die unloading
- Knockout Degating, Deflashing, Deburring & Grinding
- Quality Inspection
- Moulding. Ladling, Decoring & cast cleaning
- Premachining and Mould Cleaning
- Facilitat continuous production flow
- Casting parts with reproducible result
- No human in hazardous environment
- Flexibile production & overall efficiency
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Forging- Six Axis Robotics transfer benefits
- Continuous spraying process integrated die conditioning possible
- Defined metal structure for the required quality, reduced scrape.
- Maximize up time and extended life time for tooling
- Consistent part temperature
- Increased die life
- Reproducible part insertion.
- Handling & press tending
- Withstand temperatures up to 1200 c
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Precision Casting-Automation that meets the highest demands
- Only six-axis robots combine speed, precision end endurance.
- Equally suitable for lost foam and investment casting.
- Lets you automate all process steps-from slurry dipping to wax melting.
- Foundry Plus robots made for a tough environment.
- Wax model assembling.
- Wax model handling & coating.
- Remove shell.
- Cut & clean castings.
- Facilitate contious production.
- Constant quality on a high level.
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Gravity Casting
- Greater flexibility as gentry robots
- Ability to operate in narrow spaces.
- Flexibility to operate with different types of cylinder heads.
- Constant automation cycles yields high productivity and part quality.
- Robotized pouring, dipping, cooling, measuring and loading.
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ABB Robotics supplies the right tools to reduce manpower, improve ergonomics and optimize process control in this new, highly accurate technology.
ABB robots are an ideal choice for coating, removal or finishing applications. Our robots are perfectly protected by Foundry Plus.
Main Applications Pattern and gating system manufacturing
- Extraction, Handling Assembly pattern to cluster
- Handling, gluing Cluster coating and investing
- Handling metal pouring
- Ladling
The following technologies are covered in this research:
- Biomimetic Robots: These robots take inspiration from biological species and their structural formation, activities, and specific traits. Researchers use these characteristics to incorporate them in robots.
- Sensors: These are devices that produce an output depending upon their reaction to a specific stimulus.
- Nano-robots: Nano-robots are minimized electromechanical robots in the nano-scale.
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